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Handling, storage and maintenance

Handling
Rooflights should always be handled by two people. If rooflights are to be mechanically handled they must be secured on pallets and deposited at safe positions on the roof. Great care must be taken with all rooflights in windy conditions and with PVC rooflights in very cold conditions.


image of Fair rooflight

Storage
All FAIRs should be stacked horizontally,preferably on a continuous, non-abrasive, flat, dry surface or on timber bearers at least 100mm wide spaced at intervals not exceeding 1m. Stack height should not exceed 1000mm.
Fairs of differing lengths should not be placed on the same stack. Fairs should always be stored indoors where possible. If storage outdoors cannot be avoided, then a secure storage site should be provided, well away from foot and vehicle traffic and ongoing construction work. All Fairs stored outdoors must be covered with a reflective, opaque, waterproof tarpaulin draped over timbers placed on top of the stack to avoid direct contact between FAIR and tarpaulin. Secure the tarpaulin completely against the wind to prevent any water penetration of the stack or sunlight entering.
Provide ventilation to give air circulation around the stack and prevent heat build up under the tarpaulin. Direct sunlight is magnified in passing down through an uncovered stack of PVC Fairs resulting in distortion. If a stack is penetrated by moisture, this in conjunction with sunlight will cause discoloration of the material.


Handling
It is particularly hazardous to handle Fairs in windy conditions. Fairs in excess of 3m long must be carried by more than one person. They should be carried edge up and must not be dropped, bent, twisted, picked up by the ends or walked on.



Cutting
Provided the correct information is supplied prior to manufacture, it should seldom be necessary to cut Fairs on site. Cutting can cause damage which will seriously affect the insulation properties of the rooflight. If cutting is necessary use either a hand or power saw having a blade with 6-8 teeth per cm and cut slowly with the blade held at a shallow angle, or a power saw fitted with a 40/60 diamond grit blade, feeding the sheet into the saw at a constant medium speed. Support the FAIR close to the cut and take care to avoid creating stress or vibration when cutting. With Marvec particular care must be taken at low temperatures as PVC becomes less flexible and more likely to shatter.



Packaging
All Fairs can be supplied wrapped onto wooden pallets to assist site offloading and handling. Please enquire for full details.



Drilling
Holes must never be punched through rooflight sheets - use a hand drill or electric drill but always drill at a low speed. GRP and Polycarbonate Fairs can be drilled with a standard metal drill bit.
PVC Fairs can be drilled with a metal drill bit having a point angle of 130º or preferably, with a masonry type drill. Support the FAIR securely immediately under the drill - apply only light pressure and avoid creating stress or vibration.
Take particular care with Marvec in cold weather.

Hole Size
To accommodate thermal movement, holes for primary fixings for both Polycarbonate and PVC Fairs should be drilled at least 3mm larger than the diameter of the shank of the fixing for sheet lengths up to 3m and a further 1mm per additional metre of rooflight sheet length thereafter. If this is not done thermal movement will crack the FAIR at the fixing positions.



Cleaning
Loosen any dried dirt with lukewarm water and wash with a lukewarm soapy water solution using a soft cloth or sponge to gently remove dirt.
Repeat this process if necessary, rinse off and dry with a soft cloth. Never use solvents or alkaline cleaners. Do not scrub with brushes or sharp instruments as these will mark the surface.



Maintenance
The general condition of a FAIR and the security of fixings and seals should be checked periodically as part of the overall maintenance programme for the structure. If a rooflight is damaged, it must be replaced in accordance with the original specification for the installation to remain non-fragile.


 
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