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Manufacture, Sheet Lengths & Tolerances

Manufacture
Marlon CS Longlife is manufactured by extruding the sheet from a die and profiling it in a single continuous operation. This preferred method of production is least stressful to the material in terms of the heat applied for processing.
When thermoplastic products are produced by reheating and thermoforming flat sheet stock, the temperatures involved in thermoforming can degrade the sheet and affect its long term durability.

When thermoplastic products are produced by reheating and thermoforming flat sheet stock, the temperatures involved in thermoforming can degrade the sheet and affect its long term durability. Manufacturing by extrusion means controlled processing conditions which optimise heating and minimise residual mechanical stresses. Residual stresses can cause excessive warping, bowing, and waisting of sheets, which can in turn give rise to difficulties achieving weather tight fitting of roofs.

Sheet Lengths & Tolerances
Sheets are available in lengths up to 13m. Note that these should be regarded as stock lengths for cutting; it is often impractical to use sheets exceeding about 4m in length due to the allowances that have to be made for thermal expansion.

Tolerances:
Lengths up to 5m; -0, +l0mm
Lengths over 5m; -0, +25mm Width +/- 5mm



Profile & Rooflight Types
In addition to greca and sinusoidal profiles for domestic applications, Marlon CS Longlife can be extruded in profiles which match commonly available metal roofing and cladding profiles.
Marlon CS Longlife sheets can be used for rooflights in single skin uninsulated roofs. They can also be used in insulated and composite panel roofs in the form of double skin site assembled rooflights and factory assembled insulating rooflights.
Product information sheets specify each profile, its installation, and limitations on spanning capabilities for given sheet thicknesses and applied loads. Marlon CS Longlife profiles are suitable for use in new buildings, as well as replacing glass and other rooflighting materials when renovating existing buildings.

 

 
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